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High efficiency production
Our modern facilities make it possible for us to manufacture, store, and ship with extraordinary efficiency. Each step of our operation from incoming ingredients to product processing to shipping is carefully monitored and adheres to industry best practices. Our kosher operations are meticulously guided by Star-K Certification, Inc. Blue Mountain Flavors has the current capability to produce more than five million pounds of product per year.
EQUIPMENT INCLUDES:
Kosher reactors
- 50-gallon glass lined
- 125-gallon stainless steel
- 600-gallon stainless steel
Non-Kosher reactors
- 50-gallon glass lined
- 500-gallon stainless steel
Dry blenders
- 400-pound double ribbon
- 2000-pound double ribbon
Blending Tanks
- 50-gallon agitating blending tanks
- 400-gallon agitating blending tanks
- 1000-gallon heat jacketed, swept surface blending tank
Clean-Up Equipment
- Automated floor scrubber
- Pressurized steam cleaner
Fast , flexible, knowledgeable
The term just in time has genuine meaning at Blue Mountain Flavors. Our manufacturing efficiencies combined with our focus on rapid response customer service make it possible for us to offer our customers the enormous advantages of same day/next day shipping for stock flavors. In addition, we are one of the few flavor companies with the flexibility to offer customers the ability to order as little as one pail of particular product. Our “no order too small; no order too large” policy gives our customers a valuable competitive edge.
Keeping up with regulations in both national and international arenas never gets any easier. And the complexities of the food industry are increasing at a faster pace than ever. That’s why it’s so important to work with highly reputable, knowledgeable, reliable, detail driven resources – such as Blue Mountain Flavors. Experience runs deep at Blue Mountain. We have an in-depth understanding of the issues our customers face, and we know well our role in helping our customers deal with those issues successfully.
Food safety is a top priority
You can be absolutely sure that we are in complete compliance with all necessary food and workplace safety requirements. Our focus on food safety is unrelenting and you can be sure that the strictest standards and best practices are consistently applied – without compromise.
Ongoing training and education ensures that we at Blue Mountain remain fully informed and up-to-date on all regulations, issues, procedures and techniques.
We comply with the regulations set forth by all federal and state regulatory agencies.
Blue Mountain coding system
The label on each pail or container has the following information:
- Our company name
- Address of manufacturing facility
- Phone number of manufacturing facility
- Product name
- Ingredient statement
- Date of manufacture
- Lot number
Each pail or container may also have additional labels with the customer’s product code number in bold font if requested and special instructions if needed.
Quality control
It’s hard to imagine anyone surpassing our diligence when it comes to quality control. In addition to strictly adhering to all relevant regulations and food safety guidelines, we taste test each and every batch. In addition, every order is subject to the scrutiny of our “3 Keys to Excellence” review.
3 Keys to Excellence
1. Ingredients check
- Incoming inspection
- Processing
2. QC check
- Taste
- Color
- Purity
- Aroma
- Analytical standards
3. Customer service check
- General inspection
- Order check
That’s not all:
- All “wet” products are processed through 400 micron filters.
- All dry products are processed through 40 mesh screen.
Plus:
We pay careful attention to the appearance of every shipment, as well: labels straight, clean and accurate; pallets properly stacked and the load secured.
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